Technology Hits the Cost Barrier

May 1, 1989

A major challenge for us lies in finding ways to acquire the capabilities that we will need without incurring the very high costs that we have today. That isn’t asking for magic. It’s just recognizing that cost has become a major part of the tech­nology equation.

“As our cost dilemma becomes stronger and stronger, we are being forced to become more creative in coping with it. Technology itself is going to have to provide some solu­tions. We are coming to understand that we have to reshape the way we work technology.”

So says Dr. Robert W. Selden, Chief Scientist of the Air Force, in sizing up the service’s state of af­fairs in science and technology. Ranging in his discussion through such R&D arenas as aircraft, space­craft, computers, lasers, radars, and electronic combat, Dr. Selden sees high promise for future Air Force systems.

He warns, however, that R&D may be robbed of its potential by the prohibitive expense of bringing it to fruition. The costs of the tech­nologies and of the systems for which they are destined may turn out to be unacceptably high unless the Air Force does a better job of restraining them, the Chief Scientist says.

Dr. Selden cites the National Aerospace Plane (NASP) as aod example of a future system that “offers great capabilities but in­volves complex technologies that likely will be very expensive.” Those technologies “challenge us, as we think through the capabilities that they will bring, to devise ways of doing them that are smarter than we’ve done before.”

The Chief Scientist wryly adds: “We can’t be under any illusions that we’re going to find out how to make a Piper Cub do the jobs that we want the NASP to do.”

In the NASP program, directed by USAF and involving NASA, the Navy, and the Defense Advanced Research Projects Agency (DAR­PA), General Dynamics, McDon­nell Douglas, and Rockwell Interna­tional are in competition to develop technologies for the X-30 experi­mental aircraft that is expected to be ready for flight in the early to mid-1990s.

The overarching purpose of the NASP project is to develop so-called “single-stage-to-orbit” flying machines capable of taking off from runways, climbing into space, flying there and in the air, and landing on runways. Many military and civilian uses are foreseen for such aircraft/ spacecraft.

Tough technological challenges must be mastered in such develop­mental arenas as flight dynamics, propulsion, materials, and in inte­grating the X-30 system. “A major part of the whole process of doing the engineering for large, complex systems like the National Aero­space Plane is looking really hard at how to accomplish it with the re­sources that are expected to be available over a given period of time,” Dr. Selden says.

The Cost of Technology

In this context, he sees the US military science and technology community as having arrived at a crossroads.

“We have come to the place where we are dealing with systems and technologies that are easy to envision but, because of their com­plexities and expense, very difficult to realize.”

Several years ago, Norman R. Augustine, now the chairman and chief executive officer of Martin Marietta Corp., predicted only somewhat facetiously that in an­other fifty years or so the Pentagon would be able to afford only one airplane per year if defense budgets and costs of airplanes continued to grow at the sharply diverging re­spective rates of recent times.

Of this, Dr. Selden says, “We know that we’ll never get to that point—to where one airplane costs ten billion dollars—because we also know that we’d change the way we do business long before we ever got there. Our whole acquisition sys­tem would change. It would have to.”

He points out that the Air Force’s Advanced Tactical Fighter program presents “a major technology chal­lenge and a major problem of cost containment” and is “an example of where costs and technical capabili­ties are really coming to the crunch stage.”

But the ATF program is not wholly germane to Dr. Selden’s es­pousal of new ways of approaching technology to restrain its costs, he says, because “it is too far along” and “will likely not be as different as some of our future systems will have to be.

“The ATF isn’t in the same tech­nology-development position that the NASP is in,” he claims. “NASP needs a set of major breakthroughs in a whole variety of different tech­nologies, whereas a very capable ATF is much closer to being realiz­able.”

Even so, Dr. Selden sees the ATF program as forcing the Air Force to “exercise a great deal of discipline to try to work through the prob­lems” of integrating top-of-the-line technologies in a fighter to make it do what it will need to do at an af­fordable price.

In this regard, the ATF program serves as “a stepping-stone” for USAF’s science and engineering communities as they move to cope with the much tougher cost-cum­-technology conundrums to be ex­pected in developing systems well beyond the ATF.

Meanwhile, Dr. Selden asserts, “I’m optimistic that all the problems and challenges of the ATF program will work themselves out.”

As Chief Scientist of the Air Force, Dr. Selden reports directly to Chief of Staff Gen. Larry D. Welch and is his advisor on matters relat­ing to Air Force science and tech­nology. Dr. Selden is a member of the steering committee of the Air Force Scientific Advisory Board. He meets regularly with Gen. Ber­nard P. Randolph, Commander of Air Force Systems Command, which operates Air Force laborato­ries, and with John J. Welch, Assis­tant Secretary of the Air Force for Acquisition, who in 1969-70 held the position that Dr. Selden now oc­cupies.

A graduate of Pomona College, Calif., and holder of a master of sci­ence degree and a doctorate in physics, both from the University of Wisconsin, Dr. Selden worked at the Lawrence Livermore National Laboratory from 1965 to 1979 on projects ranging from the develop­ment of nuclear warheads to the physics of nuclear weapons.

He left the Livermore laboratory to become leader of the Applied Theoretical Physics Division at Los Alamos National Laboratory, N. M. He subsequently served at Los Alamos as deputy associate di­rector for strategic defense research and as associate director for the­oretical and computational physics, managing four laboratory divisions.

In 1986, Dr. Selden became the first director of the newly estab­lished Los Alamos National Labo­ratory Center for National Security Studies. It was created to conduct research in broad areas relevant to national security, with emphasis on the relationship between policy and technology.

The Challenge of Space

Dr. Selden sees space and hyper­sonic flight, both of which the NASP program involves, as “areas of great potential and of major tech­nological challenge for USAF.”

He declares: “In our use of space today, and in our thoughts about how we’ll use it, we are in about the same stage as we were with aircraft before World War II. Our space technology and uses of space are going to develop in many, many ways that we don’t envision in detail today. The technologies represent­ed by the NASP development are ones that, over time, will contribute to revolutionizing our thoughts about how we use space.

“The ability to fly from the ground directly into space—and rel­atively cheaply—is going to change our whole concept about space. In part, it will continue to be a corridor that we’ll pass through. But it will also be a place where, if we can get there much more easily and less ex­pensively, we will go much more often.”

From the NASP program, Dr. Selden declares, “single-stage-to­-orbit flight will be the real payoff, the thing that will revolutionize our use of space.”

Here again, though, the Chief Scientist emphasizes that theing will be difficult. “We wouldn’t need a big research program if we knew we could build a propulsion system that could do the job.”

He describes the NASP-to-be as “an engine with wings on it,” and adds: “The airplane that will fly into space will not look anything like the space shuttle. The shuttle does come back from space and flies in the atmosphere at hypersonic speeds. So we have the benefit of a number of actual trials at such speeds.

“But we know that the shuttle will not take off from a runway and go into space. It can’t fly up there by itself. That’s the really hard part. That’s the big problem. The shuttle has a big slingshot. So the key thing for us now is to develop the slingshot as part of the airplane, the NASP.”

A crucial element of the NASP program has to do with the develop­ment of scramjets—supersonic combustion ramjets—envisioned as the craft’s means of hypersonic flight at up to twenty-five times the speed of sound. Such work is having its ups and downs, but remains en­couraging, Dr. Selden says.

This is true of the entire NASP program, he adds. “We’re pushing the state of the art, and we abso­lutely cannot have all successes. But there are excellent teams in Air Force laboratories and in industry that are developing some exciting new technologies, and they will ulti­mately succeed.”

Quite apart from its promise of wondrous flying machines, “NASP is one of our more important sci­ence and technology programs be­cause it’s pulling along so many technologies that will be really im­portant by the middle of the next century or, with good luck, long be­fore that,” Dr. Selden asserts.

Hide-and-Seek

The NASP program aside, among technologies that he identifies as currently crucial are those for avoiding or foiling detection, as in stealth aircraft, missiles, and elec­tronic countermeasures, and those for detection, as in radar and other sorts of sensors.

Stealth and countermeasures technologies are in a continuous race with sensor technologies, the Chief Scientist says. In any game of hide-and-seek, he notes, “the ad­vantage at first goes to the person who is hiding, who gets to choose the time and place and camou­flage.” This will be the case in the stealth-sensors race “for some time, maybe a decade or two, depending on the investment in detection tech­nology,” he predicts.

It seems obvious that crews of stealth aircraft need to be careful about using active radar, which could give away the game if its sig­nals are detected. It is said that no surface-to-air missile radar in use anywhere in the world today is ca­pable of spotting the Air Force’s B-2 Stealth bomber until it is too late to do anything about it.

In view of these impacts that low-observable technologies have on both offensive and defensive radars, is it possible that stealthy flying ma­chines will make radar obsolete

“Not at all,” Dr. Selden asserts, “but radar systems will become much more sophisticated. To avoid electronic countermeasures, we’re already into systems where we don’t just turn on a continuous, sin­gle-frequency radar beam and have it do its thing. We turn it on in a pulsed fashion—on and off, perhaps irregularly.

“We also have it hop around at various frequencies so there will be blips all over the map, and we do this in accordance with patterns that re­quire large-scale computing for us to know what we’re going to send out and what we expect to receive back [from the radar].”

How can such radar be thwarted? “If you want to interfere with that process, then you have to build ma­chinery that listens to it, figures out what’s going on, and decides how to counter it—all in real time.

“If anybody wonders why we’re having so much trouble today in the arena of electronic combat, that ought to explain it. Electronic com­bat has entered a new era. …. The technology of computing and the technology of the electronic sys­tems that generate these signals and receive them is changing faster to­day than we can put systems into production. It’s a revolution.”

Dr. Selden says that it takes “about five years for full genera­tional changes” in electronics tech­nologies today—”and since when have we been able to design, build, produce, and put into the field any kind of system within five years?”

Increasing Complexity

The Chief Scientist also claims that the problems of developing, fielding, and countering modern military technologies are more com­plex than they used to be. They are expanding, in effect, geometrically rather than arithmetically.

For example: “We’re getting to the place where it isn’t enough just to make airplanes fly faster than the other side’s, because the other air­plane has now changed its capabili­ties, perhaps with longer-range de­tection systems and weapons, or in the way it flies.

“A very different kind of thing is happening now. We have to use high-speed computing, and we have to design systems that will be re­sponsive to what we’re seeing and will see in this electromagnetic world. And to be able to change the capabilities of systems after they’re built. That’s the real challenge.

“We’re moving into an electro­magnetic environment now that is way beyond what was envisioned two decades ago.”

Dr. Selden makes the point that military science and technology is still more a matter of step-by-step progress than of dramatic break­throughs. Nonetheless, such prog­ress these days is the stuff of several revolutions in R&D.

For example, he says, “the laser revolution has been several decades in the making and is now upon us. The revolution isn’t in the ‘death ray’ aspect of lasers, it’s in commu­nications and sensors.”

Take laser radar, for instance. The Chief Scientist explains that it “is hard to do, but it’s coming. Its reso­lution of images will be very differ­ent, very high.”

In the atmosphere, laser radar will have problems common to all optical systems: seeing through clouds, water vapor, smoke, and anything else that confounds eye­sight. But laser radar should be in its element in space.

Out there, says Dr. Selden, laser radar “will be a very big deal. It will be able to look out over long dis­tances and resolve very small im­ages.” He also sees laser radar’s ex­traordinarily narrow beams as high­ly advantageous “for tactical appli­cations, where you’re below the weather and are able to use auto­mated systems to look up at, home in on, and get high resolution on particular kinds of things.”

Unlike the more futuristic laser radars, laser communications sys­tems are already upon us, Dr. Sel­den says. “They’re impressive just because of the greatly increased data rates they are capable of pro­viding. In space or in optical fibers, they’re highly directional and hard­er to interfere with—to jam—than anything in the radio and microwave regimes.”

The Heart of the Revolution

Dr. Selden claims that computa­tional prowess, provided by com­puters that now operate at pro­digious speeds and that will get even faster, is the key to all kingdoms in the world of modern military tech­nologies and systems.

Computers are at the heart of a technology revolution in military electronics that has been taking place for two decades or so, and that has by no means run its course, he contends.

Dr. Selden positions this revolu­tion “in an intermediate time period before aerospace planes, space sta­tions, flights to Mars, and things like that occur.”

The Chief Scientist points out that high-speed computers pervade “all technologies for the propaga­tion of electromagnetic energy in command control communications and intelligence [C3I], electronic combat, sensors, the whole spec­trum.

“There isn’t a modem radar sys­tem that doesn’t have computation built into it. There isn’t a sensor system today that doesn’t have a computer program for doing data analysis and [image] reconstruc­tion. Almost all our high-speed communications systems involve computer processing, from simple concepts, like multiplexing, to data compression.”

Then there are the farther-out sci­entific fancies, such as antimatter propulsion. Dr. Selden regards re­search on antimatter by the Air Force, other government agencies, and the private sector as “a very exciting effort of basic physics that relates to the nature of matter it­self—how it’s put together and how it works.”

But the Chief Scientist parts com­pany with researchers who claim that breakthroughs in antimatter propulsion, as in space travel, may be relatively near.

“We’re a long, long way from thinking about practical application of antimatter as a propulsion sys­tem, death ray, or anything else,” Dr. Selden says. “But the potential is certainly there. Antimatter could eventually be a very big energy source.”

Regardless of whether or when antimatter research pays off, the Air Force should stay with it, Dr. Sel­den claims. “I think it’s very impor­tant that the Air Force is involved in some cutting-edge research activi­ties in areas that are relevant to long-term Air Force needs. A very small investment keeps us involved with some of the best people in the academic research community,” he said.

Fundamental to the Future

Dr. Selden claims that USAF’s leadership has no reservations about the importance of research and exploratory development and has its heart in fostering science and technology as fundamental to the service’s future.

“The Air Force is historically the service that depends the most on technology,” he asserts. “Flying is itself a technological invention. Ev­erything that happens in the Air Force has something to do with technology.

“This is widely recognized by every one of the senior leaders of the Air Force. There is a long-term understanding of, and commitment to, science and technology on the part of the Air Force.

“So the issue today isn’t really one of the importance of science and technology. The issue is how to make the hard decisions about in­crements in the science and tech­nology budget, one way or the other.

“Those are really hard decisions. We have to make them as we go.”

He continues: “In times of tight budgets, there is, historically, a di­lemma for those programs that are longer-term and that don’t have di­rect day-to-day relevance. Sure, there is a lot of budget pressure on the science and technology base, and, as this increases, [the base]

will take some hits. But there is also the recognition that, as we move into a period when we must reduce the size of our forces, the technolog­ical edge will become even more im­portant.

“Even though the science and technology base is only a very small fraction—one to two percent—of the Air Force budget, it is the most visible and important element of its size in the budget. So there’s no dis­position to mistreat it just because it’s small.”

Science and the Air Force

Dr. Selden became Chief Scien­tist of the Air Force last August. He is the latest in a long line of scien­tists who have come to the post, from outside the Air Force for the most part, since it was created in 1956.

The average tenure of each Chief Scientist has been about three years. The Air Force’s intention in setting up the senior management position was that it be filled “on a temporary basis of a few years” by each occupant, Dr. Selden says.

The post had its origins in the Sci­entific Advisory Group created by Gen. Henry H. “Hap” Arnold, Chief of the US Army Air Forces, and Theodore von Kármán, its first director, after World War II. On De­cember 15, 1945, that group, which later evolved into the Air Force Sci­entific Advisory Board, issued a re­port called “Toward New Hori­zons,” which laid the foundation for the separate US Air Force and for the scientific and technological di­rections that the service would take.

The report was the forerunner of Air Force Systems Command’s 1964 Project Forecast report and 1986 Project Forecast II report on choice technologies and systems foreseen for USAF at those times.

“Toward New Horizons” was pegged in great measure to an axiom that General Arnold had expressed in a letter to Dr. von Kármán more than a year earlier, as follows:

“It is a fundamental principle of American democracy that person­nel casualties are distasteful. We will continue to fight mechanical rather than manpower wars.”

This set the stage for USAF’s never-ending pursuit of technologi­cal advantage over adversaries, Dr. Selden says.

“A Marvelous Job”

The scientists and engineers who worked on the “Toward New Hori­zons” study “did a marvelous job of looking at major technology issues out in time,” in Dr. Selden’s opin­ion. He recalls the study having dealt with such then-futuristic con­cepts as supersonic aircraft, un­manned aircraft, G-loadings that would tax human tolerance, and global navigation and communica­tions systems, all of which and more have come to pass.

Dr. Selden tips his cap to the Air Force laboratories, which are oper­ated by Air Force Systems Com­mand, as being “centers of excel­lence on a variety of topics” and “keepers of the corporate [Air Force] sense of long-term direction in science and technology.”

The Chief Scientist claims that “the Air Force laboratory system is better than it gets credit for in some external views of it” but acknowl­edges “some problems” that USAF has identified, is analyzing, and is intent on solving.

He regularly visits and works with the Air Force laboratories and spends as much time as he can in the US and overseas with the opera­tional commands. “I need to have an understanding of how the opera­tional Air Force works and a sense of how technology is actually used—of what it looks like out there—not just theory.”

Dr. Selden cautions that “not ev­erything we do has an end applica­tion as a piece of hardware. There are ‘people’ priorities too.”

He sees himself as “a part of the relationship between the Air Force and the academic world at large. That’s what the whole Air Force laboratory system does, and the Air Force Office of Scientific Research, but I do it too, often in the role of spokesman for the Chief of Staff.

“It is important for the Air Force to stay in touch with people in the academic world who are outside of the Air Force community. We’re all in this together. Having some of the preeminent technical people in the world concerned with problems that the Air Force has to work on and solve within the next few decades requires that we recognize some work in basic science that now seems unrelated, at face value, to the Air Force.”